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Design, simulation, and study of a robotic cell for automated palletizing of packaged industrial products

Christopoulos Theofylaktos

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Summary

The objective of this thesis is to simulate and analyze a robotic work cell within a virtual industrial environment. The primary focus is on the palletizing process of products with predetermined dimensions and weight. The simulation is executed utilizing the ABB RobotStudio 3D robotic systems simulation software. Initially, the current provisions and pertinent standards governing the design of robotic work cells within the industrial sector were comprehensively analyzed. Subsequently, the virtual robotic cell will be meticulously designed. To comprehensively assess the diverse operating scenarios and their inherent characteristics, three distinct operating scenarios were designed, and the impact of employing various robotic arms was systematically evaluated. The study incorporates the utilization of three distinct robotic arms, each characterized by unique fundamental technical attributes. Additionally, two distinct end effectors, equipped with the capability of air suction tools (vacuum grippers), are employed. The design of the robotic cell was in accordance with the stringent safety standards. During the analysis of the scenarios, the following were investigated: (i) the movements of each robotic arm, (ii) the factors that influence the energy efficiency of the systems, (iii) the parameters that have the most significant impact on a palletizing process, and (iv) the factors that affect the frequency of maintenance for each scenario. Based on the provided data, conclusions were drawn regarding the optimal configuration of the robotic cell. Simultaneously, a comparative evaluation of the scenarios was conducted to identify the most suitable one. This evaluation considered parameters such as the total installation cost, the operating cost, and the strain on the robot. Additionally, general conclusions were drawn regarding the energy consumption in relation to the formed scenarios.

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